Machine Vsion System
Packaging and Aesthetic Quality Control
Histom offers a comprehensive Vision Inspection solution for cosmetics manufacturers, combining high-precision visual inspection technology with real-time analytics to ensure flawless product quality. Utilizing advanced imaging techniques, machine learning algorithms, and data-driven insights guarantees every cosmetics sprayer's performance, aesthetics, and reliability.
Nozzle Integrity & Spray Pattern Consistency
The nozzle is a critical component of cosmetics sprayer, consistent, even spray pattern is essential. Our system uses high-resolution imaging cameras and image processing algorithms to inspect the nozzle's integrity and ensure the spray pattern is uniform and functional.
Nozzle Crack Detection
Automated visual inspection can detect even the tiniest cracks or deformities in the nozzle that could lead to product leakage or malfunction. Using advanced optical flow and motion detection algorithms, the system analyzes the spray's distribution. Spray pattern analysis ensures that the spray pattern is even and adheres to the specified spray force, avoiding issues like clumping, uneven spraying, or blocked nozzles.
Spray Performance & Volume Control
The volume detection system uses laser triangulation sensors and high-speed cameras to measure the exact volume dispensed by the sprayer. Visual sensors combined with digital pressure gauges can assess the consistency of spray pressure, ensuring that each spray is at the correct force. The vision system tracks the spray duration with time-lapse photography to verify that the spray release time is within the acceptable threshold.
Multi-Dimensional Defect Classification
The multi-dimensional approach ensures that only products with acceptable flaws pass, Using machine learning and image classification models, the system ranks defects from critical to minor. Based on pre-set quality thresholds, the system automatically rejects sprayers with defects that fall outside of acceptable parameters.
Packaging and Aesthetic Quality Control
Surface defect detection system inspects the surface of the sprayer for scratches, dents, or discoloration. Image segmentation algorithms help identify and classify imperfections. Labeling and branding verification system using optical character recognition (OCR) and barcode scanning technologies, the system checks that the labels are correctly placed, legible, and free of defects.
Real-Time Analytics and Traceability
AI-Powered Defect Detection
One of the core benefits of integrating a vision-based inspection system is the data-driven insights it provides into production performance. Our system includes real-time analytics tools that track key metrics, such as defect types, defect rates, and operational efficiency. This data not only helps in immediate decision-making but also provides valuable insights for long-term improvements.
Integration and Customization
The system can be Flexible Integration to your existing Manufacturing Execution System (MES), Enterprise Resource Planning (ERP) software, or other factory automation tools. Our system allows for customizable inspection parameters tailored to the specific type of sprayer you’re manufacturing, such as spray force, nozzle size, packaging type, and more.
Daily Chemicals Bottle Exterio
Auto Daily Chemicals Carton Se
Automated Cosmetics Sprayer Qu
Visual Lotion Bottle Shape Con