Pharmaceutical Machine Vision System
Revolutionizing Efficiency and AccuracyIn today's regulated pharmaceuticals, nutraceutical industries, precision and efficiency in tablet counting and bottling are crucial. We offer advanced automated vision systems that ensure top-quality standards, optimize workflows, and reduce costs. Our solutions use cutting-edge technology to tackle the toughest challenges in tablet counting and bottling, improving every stage of your production line.
Computer Vision Inspection
Regulatory Compliance and Quality Assurance
Automated vision systems for tablet counting and bottling offer a sophisticated, reliable solution to one of the most critical aspects of pharmaceutical production. By automating the counting and filling process, pharmaceutical manufacturers can ensure that they meet regulatory requirements, maintain product quality, and operate more efficiently—all while reducing labor costs and waste.
Real-Time Counting and VerificationThe vision system performs real-time tablet counting, continuously verifying the count as tablets move along the line. If discrepancies, like incorrect counts or missing tablets, occur, the system halts production and alerts operators immediately. Multi-layer image analysis to detect overlapping or sticking tablets, ensuring accurate counts even in complex scenarios.
High-Resolution ImagingHigh-resolution cameras with multi-spectral imaging to capture detailed tablet images, distinguishing variations in size, shape, and color. These cameras are calibrated to detect minute discrepancies, ensuring pixel-level counting precision. Multi-view imaging provides various perspectives, 3D imaging enhances accuracy by differentiating tablets based on height, thickness, and shape, even for irregular or coated tablets.
Advanced Image Processing AlgorithmsCaptured images are processed with machine vision algorithms that detect tablets’ shape, size, and color. These algorithms identify each tablet's presence and orientation, even in overlap or misalignment. Shape detection separates tablets from other objects, rejecting damaged ones, while color and marking recognition ensures only correct tablets are counted.
Artificial Intelligence for Continuous LearningIncorporating machine learning into a machine vision system allows the system to continuously improve its counting accuracy. As the system processes more data, it becomes more adept at recognizing tablet variations, compensating for minor defects, or adapting to new tablet formulations. This means that over time, the system learns to account for new tablet designs, coatings, and sizes with minimal recalibration.
Vision Inspection Systems for Compliance
Optimizing Production Lines
In regulated industries like pharmaceuticals, maintaining compliance with industry standards is non-negotiable. Automated vision systems for tablet counting and bottling ensure your production line adheres to regulatory requirements by providing precise, real-time inspections and full traceability of your product.
Get in Touch with Us Today
Our team of experts works closely with you to understand your unique needs and provide tailored solutions that integrate seamlessly into your production line. With our state-of-the-art technology, you can be confident that your operations will be more efficient, accurate, and cost-effective than ever before.